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The basic principle of the so-called cryogenic or Air Separation Plant is based on the cooling of nitrogen (78.09%), oxygen (20.95) and argon (0.93) gases in the air to the boiling points and for this purpose, they are separated in liquid phase and presented in high purity. There is a wide range from a small capacity of about 500 m3 / h to high capacity facilities such as 84.000 m3 / h. In the same facility, it is possible to extract oxygen, nitrogen and argon gas, as well as to produce only oxygen and nitrogen only. The facility offers nitrogen and oxygen at the desired pressure in the liquid or gas phase. Liquid oxygen is called LOX, gas oxygen GOX, liquid nitrogen LIN and gas nitrogen GAN.

Turbo Compressor

Designed to meet the high capacity requirement, turbo compressors start from 450 kW and can reach up to a few MW according to the size of the facility. Air Separation Plants (ASU) are indispensable due to the fact that the air it produces is oil-free and can operate for a long time at high speeds.

Air Conditioning

The air produced by the turbocharger is conditioned in two stages. First, its temperature is lowered from the pre-cooling tower and roughly separated from its moisture. It is then directed to an adsorption air dryer, where it is largely separated from all the water vapor in it, all hydrocarbons such as CO2 and C2H2.

Coldbox

Coldbox is usually designed in the form of a high tower, and when seen far away, it makes the air separation plant noticed. It provides cooling of the conditioned air entering into very low temperatures. Gases reaching boiling point in the cooled air are separated from other gases in liquid form. Thus, oxygen, nitrogen and argon are produced in the gas phase. Coldbox contains structures such as high column, low column, argon tower and turbo expender.

Pressurization and Storage

The gases produced are stored in tanks with a capacity of 1000 L. to 200,000 L., depending on the size of the facility. They can be stored as liquid depending on the needs of the enterprises or they can be stored in the gas phase by passing through the evaporator. Gas pressure can be increased with centrifugal pumps or piston compressors to meet the operational need.

ADVANTAGES
  • Long-lasting and highly efficient systems
  • High capacity range up to 84,000 m3 / h
  • 3 different gases can be produced simultaneously or alone
  • Production in gas or liquid phase
  • Customer oriented design
  • Remote and continuous monitoring
APPLICATION FIELDS
  • Iron – Steel
  • Petrochemical
  • Chemistry
  • Glass
  • Sheet and metal
  • Gas Sales
APPLICATION PHOTOS

PRODUCTS

  • Nitrogen Generators
    • Catox Nitrogen Purifiers
    • Food Gas (MAP) Generator Systems
    • Applications Fields
      • Gas Spring
      • Vegetable Oil
      • Maritime
      • Electronics
      • Food
      • Power and Energy
      • Aviation
      • Heat Treatment
      • Pharmaceutical
      • Air Conditioning
      • Chemicals
      • Laboratories
      • Laser Cutting
      • Mining
      • Automotive and Tire
      • Plastic Injection
      • Textile
      • Wire and Cabling
  • Oxygen Generators
    • Medical Oxygen Generators
    • UHP Oxygen Generators
    • Application Fields
      • Waste Water Treatment
      • Fish Farming
      • Glass Manufacturing
      • Metal
      • Ozone
      • Medical Applications
      • Rockwool-Glasswool
      • Mining
  • Special Products For Laser Cutting
    • Nitrogen Generator Systems
    • Catox High Purity Nitrogen Generator Systems
    • UHP Oxygen Generator Systems
    • Oil-Free Dry Air Generators
  • Mobile Cylinder Filling Systems
    • Nitrogen – Mobile Container
    • Oxygen – Mobile Container
    • Nitrogen – Mobile Skid Mounted
    • Oxygen – Mobile Skid Mounted
    • Cylinder – Bundle And Filling Ramp
  • Hydrogen Generators
    • Water Electrolysis
    • Steam Methane Reforming (SMR)
  • Air Seperation Plants
    • VPSA
    • Cryogenic Systems
  • Dryers and Filters
    • Refrigerant Gas Dryers
      • AMD – Max. 14 Bar
      • PLH – Max. 50 Bar
    • Heatless Adsorption Dryers
    • Heated Regenerated Adsorption Dryers
    • Medical Breathing Air Conditioning Units
    • Membran Dryer
    • Aftercooler
    • Filters
      • Activated Carbon Tower
      • Compressed Air Filters
        • CHP Series – 420 Bar
        • HF Series – 50 Bar
      • Medical Sterile Filters
      • Medical Vacuum Filters
      • Water Seperators
      • Water – Oil Parsers
    • Filter Elements
    • Condensate Drain Units
      • TD
      • EMD 12
      • ECD
      • AOK 16B
      • AOK 20B
      • AOK 50B
      • IED
    • Accessories
      • MDM40 Differential Pressure Indicator
      • MDM60 Differential Pressure Indicator
      • PDi16 Differential Pressure Indicator
      • OCI Oil Content Indicator
      • ES Exhaust Silencer
      • SG Sight Glass
    • Dryer Chemicals
      • Activated Carbon
      • Active Alumina
      • Molecular Sieve 4A
      • Silica Gel SGW
      • Silica Gel SGR
  • Compressors
    • Ideal Makina Screw Air Compressors
      • Compact Series
      • Optimum Series
      • Direct Series
      • Variable Series
    • Renner Screw Air Compressors
      • RS Series
      • RS-PRO Series
      • RS-D Series
      • RSF-D Series
      • RSF Series / Inverted
      • RSF – RSF PRO Series / Inverted
    • Oil-Free Air Compressors
      • Renner Oil-Free Scroll Air Compressors
        • SL-I Series
        • SL-S Series
        • SLM-S Series
        • RSW / RSWF Series / 18,5-40 kW
        • RSW / RSWF Series / 37-120 kW
      • Boge Oil-free Air Compressors
        • SO Series
        • K Series / Piston
    • Booster Compressors
      • SRHV Series
      • Flexpet
    • Oil-Free High Pressure Gas Compressors
      • Oil-Free High Pressure Oxygen Compressors
      • Oil-Free High Pressure Gas Compressors
    • High Pressure Air & Gas Compressors
  • Industrial Pumps
    • Progressive Cavity Pumps
      • SCT Smart Conveying Technology
      • N Series
      • D Series
      • CS Series
      • T Series
      • E Series
      • M Series
    • Rotary Lobe Pumps
      • BLUEline
      • ONIXline
      • Rotorrake
      • Multicrusher
      • Multichopper
    • Hose Pumps
      • AMP Series
        • AMP-10 (Max. 145 l/h)
        • AMP-13 (Max. 239 l/h)
        • AMP-16 (Max. 580 l/h)
        • AMP-19 (Max. 775 l/h)
        • AMP-22 (Max. 1196 l/h)
      • FMP Series
        • FMP-30 (Max. 2000l/h)
        • FMP-40 (Max. 3973l/h)
        • FMP-50 (Max. 5292l/h)
        • FMP-60 (Max. 9,5m3/h)
        • FMP-70 (Max. 18,5m3/h)
      • RBT Series
        • RBT-25 (Max. 1548l/h)
        • RBT-32 (Max. 2812l/h)
        • RBT-40 (Max. 4948l/h)
        • RBT-60 (Max. 11,5m3/h)
        • RBT-70 (Max. 16m3/h)
        • RBT-80 (Max. 21,1m3/h)
        • RBT-100 (Max. 36m3/h)
      • DSM Series (Max.105l/h)
    • Air-Operated Diaphragm Pumps
      • Boxer Series
        • Midgetbox ¼” (5lt/min.)
        • Cubic15 ⅜” (17lt/min.)
        • Microboxer ½” (35lt/min.)
        • Miniboxer ½” (60lt/min.)
        • Boxer 7 ¼” (9lt/min.)
        • Boxer 15 ⅜” (17lt/min.)
        • Boxer 50 ½” (60lt/min.)
        • Boxer 81 1″ (110lt/min.)
        • Boxer 90 1″ (110lt/min.)
        • Boxer 100 1″ (160lt/min.)
        • Boxer 150 1¼” (220lt/min.)
        • Boxer 251 1½” (340lt/min.)
        • Boxer 252 1½” (340lt/min.)
        • Boxer 502/522 2″ (600lt/min.)
        • Boxer 503 3″ (800lt/min.)
        • Boxer 522 2″ (600lt/min.)
      • Foodboxer
        • Foodboxer 50 (60 lt/min.)
        • Foodboxer 80 (110 lt/min.)
        • Foodboxer 100 (160 lt/min.)
        • Foodboxer 150 (220 lt/min.)
        • Foodboxer 251 (340 lt/min.)
        • Foodboxer 502 (600 lt/min.)
        • Foodboxer 503 (900 lt/min.)
      • Fullflow
    • Thermoplastic Acid Pumps
      • Horizontal Centrifugal Pumps
        • MB 80 (6m3/h)
        • MB 100 (20m3/h)
        • MB 110 (20m3/h)
        • MB 120 (25m3/h)
        • MB 130 (30m3/h)
        • MB 140 (40m3/h)
        • MB 150 (42m3/h)
        • MB 155 (45m3/h)
        • MB 160 (55m3/h)
        • MB 180 (75m3/h)
      • Vertical Centrifugal Pumps
        • IM 80 (6m3/h)
        • IM 90 (9m3/h)
        • IM 95 (16m3/h)
        • IM 110 (20m3/h)
        • IM 120 (25m3/h)
        • IM 130 (30m3/h)
        • IM 140 (40m3/h)
        • IM 150 (42m3/h)
        • IM 155 (45m3/h)
        • IM 160 (55m3/h)
        • IM 180 (75m3/h)
        • IM 200 (170m3/h)
      • Magnetic Coupling Centrifugal Pumps
        • DM 06 (6,5m3/h)
        • DM 10 (13m3/h)
        • DM 15 (23,5m3/h)
        • DM 30 (35m3/h)
        • KM 70 (65m3/h)
    • Drum Pumps
      • Low Viscosity
        • Polypropylene
        • PVDF
        • Stainless
        • Aluminium
      • High Viscosity
        • 700 SR
        • 700 DR
      • Hand Type
        • JP-02
        • JP-03
        • JP-04
        • JP-05
        • JP-07
        • JP-11
        • JP-12
        • JP-13
        • JP-14
        • JP-15
    • Dosing Pumps
      • ITC / DOSTEC 40
      • Elektromagnetic
        • DLX Series
          • PH-RX-MBB
          • PH-RX-CL
          • MF/M
          • MA/AD
          • MA/MB
          • VFT/MBB
        • PKX Series
          • FT/A
          • MA/A
        • BT Series
          • MA/AD
          • MA/M
          • VFT
          • pH-RX-CI/M
          • MF
        • eOne Series
          • BASIC
          • MA
          • MF
          • PLUS
      • Electromechanic Diaphragms
        • ST-D
        • D
      • Electromechanical Plunger Dosing Pumps
        • ST-P
        • P
      • ITC / EFR
      • ITC / TEKDOS FP
      • ITC / DOSTEC AC
      • ITC / DOSTEC 50
      • ITC / DOSmart AC
    • Lobe Pumps
      • B Series
      • BE Series
    • Twin Screw Hygienic Pumps
      • SLH-4G
      • SLH-4V
      • SLH-4U
      • SLH-4S
      • SLH-4E
    • Centrifugal Pumps
      • Centrifugal Pumps
    • Integrally Geared Pumps
      • Integrally Geared API Pumps
      • Multi-Stage Integrally Geared Pumps
    • Gear Pumps
      • Internal Gear Pumps
        • Without Bracket Design
        • With Bracket Design
        • In-Line Design
        • Monoblock Pumps
        • High Speed Design
      • External Gear Pumps
    • Diffusers
  • Blowers and Compressors
    • Turbo Blower
    • Roots Blower
      • RNT 30 Series
      • RNT 31 Series
      • RNT 32 Series
      • RNT 33 Series
      • RNT 34 Series
      • RNT 35 Series
      • RNT 36 Series
    • Side Channel Centrifugal Blower
      • MS Series
      • MD Series
      • TS Series
      • TD Series
      • ATEX Series
    • Process Gas Compressors
    • Diaphragm Compressors
  • Pneumatic Transporting
    • Sparse Phase
    • Dense Phase
  • Disinfection
    • Chlore Dioxide Systems
    • UV/Ozone Systems
E-BULLETIN
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With its dynamic company structure and "right product, qualified service" motto, Ideal Makina carries out its activities for various industrial and medical applications with different processes.

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PRODUCTS

  • Nitrogen Generators
  • Oxygen Generators
  • Hydrogen Generators
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  • Special Products For Laser Cutting
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